Built to your spec.

Custom apparel manufacturer · export only · since 1995

Factory tour — 60 sec walkthrough Walk the factory in 3D →
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Export manufacturer · 150,000+ garments a month

Custom performance wear, made in one factory.

Teamwear, activewear, outerwear and protective apparel for brands in 150+ countries — 3D mock-up to sea freight, under one roof.

Stitches on the floor today
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Modelled from 450,000 stitches per day, counting from 06:00 PKT.

The range · 13 categories · 439 styles

Everything we make. Ten categories.

View all products

Anyone can print a logo. Almost nobody can hold the same seam, the same colour and the same fit across 150,000+ garments a month.

150,000+Garments manufactured / month
450,000Stitches produced / day
7,000Sublimation prints / week
150+Countries shipped to
Why brands move production here

Four things a factory has to get right.

Most sourcing problems are not price problems. They are repeatability problems — the second order not matching the first, the third arriving late, the fourth failing a compliance audit.

01

One roof, one accountability

R&D, pattern making, cutting, sublimation, embroidery, screen printing, stitching and QC all sit on the same site. Nothing is subcontracted out and quietly changed.

02

Sample to bulk without drift

The approved sample sets the spec: pattern block, fabric, GSM, thread, colour reference. Bulk runs against that record, not against a memory of it.

03

Range breadth from one supplier

Teamwear, leisurewear, activewear, outerwear, workwear and military lines from a single vendor account — one PO, one shipment, one point of contact.

04

Ethical production, on the record

Fair Trade practice on the floor and documented process at every stage, so your compliance team has answers before your customers ask the questions.

In 360° · Motorcycle wear

Motorbike textile jacket. Every stitch, every angle.

Turn it round and look at the build: a 500D nylon shell, waterproof and mesh linings, protectors at the back, shoulders and elbows, reinforced impact zones, cover-stitched seams and YKK® components. Made to order in your colours, panels and branding.

  • Imported 500D nylon shell with reflective inserts
  • Waterproof membrane and removable mesh / thermal linings
  • Armour pockets at back, shoulders and elbows
  • Adjustable waist, sleeve and cuff straps, vented chest
  • Can be developed to EN 17092 with third-party testing on request
Process

Eight stages, in order, every time.

The sequence below is the production record. Each stage signs off before the next begins, which is what makes the second order look like the first.

See each stage in the 3D factory tour →

R&D

Tech pack review, 3D mock-ups and a physical sample for approval before anything is cut.

Raw materials

Fabric, thread, trims and interlining sourced against the approved spec — GSM and composition on record.

Pattern making

Graded blocks across your full size run, digitised and stored so repeat orders start from the same pattern.

Cutting

Marker planning and layered cutting for consistent panel geometry and controlled fabric waste.

Embellishment

Dye sublimation, embroidery, screen print, heat transfer and appliqué — 7,000 sublimation prints a week.

Stitching

Line assembly with seam-type and stitch-density set per garment. 450,000 stitches a day.

Quality check

Inline and final inspection against the approved sample: measurement, colour, print position, finishing.

Shipping

Poly-bagged, cartoned and labelled to your packing list. Air or sea via DB Schenker and Nexus.

Standards

What we put in writing.

Through sport, we have the power to change lives. Everything we do is rooted in sport.

Blackthorn World (PVT) Ltd
  • EthicsFair Trade practice on the production floor, with documented working conditions available to buying teams.
  • TraceabilityApproved sample, pattern file, fabric spec and colour reference retained per style for repeat orders.
  • LogisticsAir and sea freight through DB Schenker and Nexus, door-to-door or to your nominated forwarder.
  • ReachActive shipments to over 150 countries, including the USA, Canada, UK, EU, Australia and New Zealand.
  • BrandingFull private label: woven and printed labels, hangtags, custom packaging and retail-ready presentation.
  • ConfidenceTrusted by Fortune 500 companies and established sports brands for custom production programmes.
Where our work ends up

Garments made on this floor are worn in demanding programmes.

  • Military & governmentTactical and field programmes supplied through licensed contractors.
  • MiLB, NFL & NHLTeam and fan programmes produced for licensed apparel partners.
  • Fortune 500 companiesCorporate uniform and staff kit for global head-office programmes.
  • Promotional wear brandsBlank and decorated volume runs for distributors across the USA, UK and EU.

Blackthorn World manufactures to order for brand owners and licensed apparel partners. League, club and company names remain the property of their owners; we make no claim to any licence or endorsement.

Audited & certified
View the certificates
WRAP certification markWRAPWorldwide Responsible Accredited Production
SGS ISO 14001 certification markSGS ISO 14001System certification
UKAS 005 certification markUKAS 005Environmental management
ISO 14001 certification markISO 14001Environmental management system
SMETA / Sedex certification markSMETA / SedexMembers Ethical Trade Audit

Certificate numbers, issuing bodies and validity dates are published in full on the certifications page, so your compliance team can verify each one against the issuing registry before you place an order.

Systems we run on
Infor NexusSupply chain platform
In-house ERPOrder & production
AsanaProject tracking
SlackClient communication
Gerber AccuMarkDigital pattern making

Orders, production status and approvals live in a system you can see into — not in one merchandiser's inbox. Gerber AccuMark holds every graded pattern, so a repeat order starts from the same digital block as the first.

How your order ships
DHL ExpressCourier · samples & urgent
UPSCourier · door to door
FedExCourier · door to door
Air cargoBulk air · DB Schenker & Nexus
Sea freightFCL / LCL · DB Schenker & Nexus

Air for samples and urgent top-ups, sea for bulk. Door-to-door on our account or free-on-board to your nominated forwarder — whichever lands cheaper for you.

Blackthorn World at a glance

Who we are, in one paragraph.

In short

Blackthorn World (PVT) Ltd is a custom apparel manufacturer established in 1995 and part of a family textile business dating to 1965. It makes teamwear, outerwear, streetwear, workwear, fightwear, gloves, bags, schoolwear, equestrian and motorcycle wear to order for brands, clubs and distributors in the USA, Canada, the UK, Europe, Australia and New Zealand — OEM and private label, sampled before bulk.

Company
Blackthorn World (PVT) Ltd — custom apparel and glove manufacturer
Founded
1995 (family textile business since 1965)
Factory
12 KM Daska Road, Sialkot 51310, Pakistan
Offices
USA (Ellicott City, Maryland)
Product lines
Teamwear, outerwear, streetwear, workwear, fightwear, gloves, bags, schoolwear, equestrian, motorcycle wear, hunting and outdoor, footwear
In-house
Digital pattern making (Gerber AccuMark), cutting, 200+ stitching machines, 8 sublimation printers, embroidery, screen and heat-transfer printing, QC
Certificates
ISO 9001:2015 (QRO), SGS-verified Gold Plus supplier, Punjab factory registration — view the PDFs
Order type
Made to order only: OEM and private label, samples before bulk
Contact
sales@blackthorn-textile.com · WhatsApp +92 332 832 8802

Questions buyers ask first

What does Blackthorn World make?

Custom teamwear, outerwear, streetwear, workwear and hi-vis, fightwear, gloves, bags, schoolwear, equestrian, motorcycle wear, hunting and outdoor clothing and footwear — all made to order for brands, clubs and distributors.

Where is Blackthorn World located?

The factory is at 12 KM Daska Road, Sialkot, Pakistan. Blackthorn World also has an office in the USA (Ellicott City, Maryland).

Is Blackthorn World a manufacturer or a trading company?

A manufacturer. Pattern making, cutting, stitching, sublimation, embroidery, printing and quality control run in its own our own factory.

Does Blackthorn World do private label?

Yes. Everything is OEM or private label: your design, fabric, colours, logo, woven labels, hang tags and packaging.

Which certificates does Blackthorn World hold?

ISO 9001:2015 quality management (QRO Certification), an SGS-verified Gold Plus supplier assessment and Punjab factory registration. Copies are published on the certifications page.

Which countries does Blackthorn World ship to?

Mainly the USA, Canada, the UK, Europe, Australia and New Zealand — by air for samples and top-ups and by sea for bulk, door-to-door or FOB.

Can I get a sample before placing a bulk order?

Yes. Every order is sampled first, and bulk production starts only after you approve fit, colour and branding.

How do I get a quote from Blackthorn World?

Send your design, tech pack or a photo with quantities, sizes and delivery country to sales@blackthorn-textile.com or WhatsApp +92 332 832 8802. You get fabric options, a costing and a sample plan back.

Contact

Send us the spec.

Tech pack, sketch or a reference garment — whichever you have. You will get a costed response with fabric options and a sample lead time.

Corporate office & factory
12-KM Daska Road, Opposite Citi Housing Society
Sialkot 51310, Pakistan
USA office
8555 Falls Run, Unit A
Ellicott City, MD 21043, United States
Phone / Fax

Wholesale & export orders only — we make to order for brands, clubs, importers and distributors. We don't sell single pieces or retail.