Outerwear · Puffer & down jackets

Expedition Down Puffer Jacket

Ref BT-049 · Made to order for export

Indicative FOB price
$30–$45 per piece · final price depends on fabric, print and quantity

Big-baffle expedition puffer with bright hood lining and reinforced forearms, built to your brief.

In short

The Expedition Down Puffer Jacket from Blackthorn World is a heavy-duty puffer with large baffles, a contrast hood lining, chest zip pockets and reinforced forearm panels, made to order for outdoor brands.

  • Large baffles for high loft
  • Contrast-coloured hood lining
  • Zipped chest pockets accessible with a pack on
  • Reinforced forearm panels

Shown in Black/lime, black/red, red/navy and grey/lime shown, or any Pantone

  • Your logo & label
  • Sample before bulk
  • Worldwide shipping

About the Expedition Down Puffer Jacket

This is the warmest look in our outerwear range: deep, wide baffles for maximum loft, a hood lined in bright contrast so it stands out when up, and zipped chest pockets reachable with a harness or rucksack on. Reinforced panels on the forearms take abrasion from rock, ice tools and pack straps. Concept colourways pair black with lime, black with red, red with navy and grey with lime.

Outdoor labels use it for expedition and extreme-cold collections, and workwear buyers specify it for crews in freezing sites. Fill type, shell and reinforcement fabric are set to your brief. Our team builds a sample so you can check loft, fit over layers and hood coverage before bulk production begins.

Features

  • Large baffles for high loft
  • Contrast-coloured hood lining
  • Zipped chest pockets accessible with a pack on
  • Reinforced forearm panels
  • Insulated hood with adjustable opening
  • Two-way front zip with storm flap

Make it yours

  • Down or synthetic insulation to suit end use
  • Hood lining, zip and reinforcement colours to your palette
  • Helmet-compatible hood or removable fur-look trim
  • Embroidered, reflective or rubber logo placements
  • Men's and women's patterns with extended sizes

Specifications

Style referenceBT-049
CategoryOuterwear — Puffer & down jackets
Fabric optionsRipstop nylon shell with durable water-repellent finish, down or synthetic fill, abrasion-resistant nylon reinforcement panels
ColourwaysBlack/lime, black/red, red/navy and grey/lime shown, or any Pantone
DecorationDye sublimation, embroidery, screen print, silicone print, heat transfer, woven / PVC / rubber badges
SizingGraded to your size run — men's, women's and youth
BrandingPrivate label: neck labels, hang tags, polybags and cartons
HS code (indicative)6201.40 — men's anoraks/jackets of man-made fibres (women's: 6202.40) — confirm with your customs broker
ProductionBlackthorn World’s own factory — export orders only
Order typeMade to order · OEM / ODM · pre-production sample before bulk

Frequently asked questions

Can the hood fit over a climbing helmet?

Yes. We can pattern a larger helmet-compatible hood with adjusters so it still closes snugly without one.

Do you offer synthetic insulation instead of down?

Yes. Synthetic fill keeps insulating when damp and suits workwear or wet climates; we can sample both.

Can the reinforcement panels be extended to shoulders?

Yes. Shoulder and hip reinforcement can be added where packs and harnesses rub.

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Request a quote

Get a price for the Expedition Down Puffer Jacket

Tell us your quantity, colours and branding. Your enquiry goes straight to our sales team at sales@blackthorn-textile.com.

Prefer chat? Message us on WhatsApp +92 332 832 8802.

  • Reply within one working day
  • Fabric options and costing
  • Sample plan before bulk

Wholesale & export orders only — we make to order for brands, clubs, importers and distributors. We don't sell single pieces or retail.

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Send a sketch, tech pack or photo — we reply with fabric options, a costing and a sample plan.